Impact of faulty component selection

A faulty layout, design, and selection of pipe material will cut down profits by:
⦁ Increasing the energy consumed in your air compressor
⦁ Resulting in the failure of the equipment
⦁ Reducing production efficiency
⦁ Increasing maintenance costs

What should be the key focus points in a pipe layout and design?

Fixing leaks is the first thought that pops up in your head! But there is a lot more to your compressed air system.
Here is a list of additional components to be considered for efficient transmission and better quality of compressed air:

1. Air-receiver – It is the primary storage for compressed air to balance the output pressure and application need. The selection of an air-receiver is crucial to meet the demands of the plant, along with the effective operation of the compressor (load / unload).

2. Size – Appropriate selection of the size of the pipe, based on CFM of the compressor, will minimize the pressure drop, thereby reducing energy consumption. The larger the size of the pipe, the lower is the pressure drop.

3. Bends – A straight path for the air is the most efficient. When it comes to bends, a large radius bend is the most preferred. It reduces turbulence, thereby reducing the pressure drop. Note: Avoid short bends as much as possible.

4. Drop-line – Drop line tapping should always be from the top of the main header line, curved down to the application point.

5. Moisture drain points – Moisture drain points at the right place with Auto drain valve, will drain the water from the system.

6. Closed-loop design – It is the most efficient piping layout. There is no beginning or end for the header line, just a continuous loop.

Planning for the long-term is always crucial for the continuity of your business. Hence, when you follow structure, recommendations and timely upgrades in your expansion plans, you are at a better place, avoiding any expensive modifications.

What compressor piping systems are available for businesses?

⦁ Aluminum pipes – The latest technology, Aluminum, is light-weight, making it easy to handle, and is highly recommended for clean air applications. It is non-corrosive and remains leak-free.
⦁ Galvanized pipes – Galvanized steel pipes are widely used in compressed air systems. However, over time, the galvanizing coating flakes off and affects the application equipment in the line.
⦁ PVC pipes – PVC pipes are commonly used in compressed air systems, mostly because they are readily available, inexpensive, and easy to install.